3D printing services portfolio

Car engine housings that allow you to see the flow of fluids and movement of components. The order came from the Young Mechanic Academy and was needed for one of the events they organized.

We used SLA technology on a Formlabs Form 3L printer and Clear resin. The printing took about 80 hours. In addition, we applied post-processing in the form of polishing and varnishing for maximum transparency and durability. The finished cases can operate in conditions up to 70 degrees C.

The payment terminal and the additional services available on it should be adapted to the type of business and the specifics of the business. Thanks to mobile cash registers in public transport, the purchase of tickets is no longer dependent on cash exchange, which benefits both the company and its customers. 3D printing allows you to customize the design perfectly to your needs. At the client’s request, we printed housings for a new proximity payment module for public transportation.

The Formlabs Fuse 1 3D printer used in the manufacturing process is equipped with a Surface Armor solution – a partially sintered coating that evenly heats the area around the part during printing, providing excellent surface finish, consistent mechanical properties, high reliability and improved refresh rate.

We used PA12 material for printing. Thanks to its good biocompatibility and thermal and chemical resistance, it is an ideal choice for a wide range of applications: from functional prototypes and end-use parts to consumer goods. The material is tough and strong when the design walls are thick, and flexible when they are thin. With the right part thickness, it should be able to withstand the most rigorous applications – such as drilling, dropping and extended exposure in outdoor conditions. The material is often used to replace injection molded parts, making it recommended for the production of final components.

In this case, we additionally varnished the print. It is possible to choose any color of varnish from the RAL palette. The sprays used are automotive grade, so you can be sure that your project will look exactly as you want it to.

Dimensions: 515 x 532 x 294 mm

Body printing:
– technology: industrial FDM (Stratasys F770),
– material: ABS M30
– finishing: smoothing and painting

Color seal printing:
– technology: Polyjet
– material: Vero

Gray screw printing:
– SLA technology
– material: Tough 2000

and additionally:

Making a 3D model for the client
Optimizing the 3D design of the assembly for printing
Securing and shipping the model in an easy-to-transport crate
Turnaround time: 2 weeks

Durability and visualized detail with PolyJet technology

The colorful seals were printed using PolyJet technology with Vero, a material that enables multi-color printing and combines excellent detail visualization with durability, which is key when printing realistic prototypes. Vero™ family materials are also among the more versatile materials for 3D printing. By being able to be mixed with other photopolymers to modify hardness, flexibility or transparency, Vero is most often used in visual models, functional prototypes and assemblies of moving parts.

Large-scale FDM printing

The optimal technology for 3D printing the valve was industrial FDM. Printing took place on a Stratasys F770 printer, which has a working area of 1,000 x 610 x 610 mm – this made it possible to print the body model in one piece and reduce the service time.

Screws printed using SLA technology from Tough 2000 material

We printed the screws using SLA technology. We used Tough 2000 resin, which is the most durable material in the Formlabs family of rigid resins. Prints from this material have the rigidity, strength and surface finish of objects made from ABS.

The PA12 material ensures good thermal and physical properties of the prototype. With the printed prototype, the customer was able to test the design’s geometry and functional properties before putting the new handle design into production.

If you are looking for solutions for rapid prototyping and short-run production, SAF’s 3D printing technology will be the perfect answer.

Length: 800 mm

Finishing: glued, lacquered

Dimensions: 220 x 120 x 40 mm.

Time: We completed the full frame restoration in less than 4 days using SAF 3D printing technology from Stratasys.

Material: The PA12 material used is physically strong and will perform well in outdoor weather conditions after being dyed black.

The radio car had less than a week of downtime, and the CAD design of the parts went into digital storage for future restorations.

🖨️ We did the printing on a Formlabs Form 3L printer using SLA technology with Standard Resin (resin) material.

Dimensions: Throughout the process, we divided the model into printable parts, and the result, a realistic mock-up measuring 450 x 220 x 190 mm, went to Saria. It will serve as a souvenir for a management employee.

📨 See how we can help you design and print similar models. Ask our representatives about a specially tailored solution.

We used a Stratasys F770 large-format printer and ASA material. We also made small parts from TPU.

By making a prototype before ordering mass production, the customer was able to verify that:
– the bike has the right dimensions, angles and ergonomics
– all components fit the frame (battery, fork, wheels, accessories)
– there are areas of improvement in the design before production, such as: reducing weight without losing strength, simplifying welds, improving access for CNC machines.

In addition: the prototype could serve as the first presentation of the product

🖨️ In this case, we used a Stratasys H350 printer with ultrafast Selective Absorption Fusion (SAF) technology and Nylon 12 (PA12) material.

The result? A mock-up measuring 330 x 180 x 80 mm, which went to the company Biuro Handlowe RUDA Sp. z o.o. Sp.k. of Katowice, Poland.

Ask us about the possibility of printing similar models for your needs. SAF printing ensures not only durable materials, but also a fast path from design idea to final result.

In this case, we used SLA/LFS technology, a Formlabs Form 3L 3D printer and Standard White resin.

Read more about 3D printing services at CadXpert. We create mock-ups, statues and handle 3D printing tasks for architectural offices.

We printed the camera mockups using 3 technologies: SLS, SLA and Polyjet.

Technologies have been adapted to the size of the mockups.

• 1 pc. 60 cm – SLS technology
• 3 pcs. 30 cm – SLA technology
• 40 pcs. 8 cm – Polyjet multicolor technology

Industrial FDM technology (3D printer working area: 1000x610x610mm)
▶️ Stratasys F770
▶️ Material: ivory colored ASA. Weatherproof material with ABS properties.
▶️ Soluble support material: SR30
▶️ layer height: 0.254mm
▶️ printing time: 1 day 19 hours
▶️ weight: 1500 g

1️⃣3D scanning
2️⃣CAD project + cavity reconstruction + modifications
3️⃣3D printing in FDM industrial large format technology
Total lead time: 3 working days

▶️Industrial FDM technology (1000x610x610mm)
▶️Stratasys F770
▶️Material: ABS M30
▶️Soluble support material: SR30
▶️Layer heightL: 0,3302 mm

The mock-up was made on a scale of 1:400, and its final dimensions are 3m x 3m. The tallest buildings have tungsten rods, which act as lightning arrestors that draw lightning discharges from a Tesla coil placed above the structure.

The base of the mock-up was made from a non-combustible board, and all the infrastructure was milled. We printed the buildings using industrial 𝗱𝗿𝘂𝗸𝗮𝗿𝗸𝗶 𝟯𝗗 Stratasys 𝗙𝗼𝗿𝘁𝘂𝘀 𝟰𝟱𝟬𝗺𝗰 using 𝗨𝗟𝗧𝗘𝗠 𝟭𝟬𝟭𝟬 𝗼 𝗻𝗼𝗿𝗺𝗶𝗲 𝗻𝗶𝗲𝗽𝗮𝗹𝗻𝗼𝘀́𝗰𝗶 𝗩𝟬 material.

To achieve current conduction, two sheets of aluminum were placed between the mock-up base and the gratings.

The effects are downright electrifying! See for yourself.

41.5 cm x 29.6 cm x 11.6 cm.

After receiving the damaged mock-up, we proceeded with 3D scanning and then reverse engineering. Based on the 3D scans, we prepared models for printing. The dental arch model was printed in 5 parts with Formlabs Standard Clear resin.

All elements were carefully joined together and varnished for maximum transparency (the customer did not require painting).

Formlabs Form 3

Resin Standard Clear

3D printing with polyamide powder (SLS) was the best solution for faithfully reproducing the appearance and structure of the mammoth tooth. Transferring the actual tooth model into digital form was made possible by a 3D scanner, specifically the EinScan Pro 2X from Shining 3D. The device allows the model to be scanned in stationary mode along with the texture. The stationary mode gives the ability to scan with an accuracy of up to 0.04 mm.

PA 2200 with SLS technology

3D printer: Formlabs Fuse

The glass imitation parts were printed using SLA technology on Formlabs Form 3 3D printers from Clear resin. The base and lid are FDM prints from black PLA.

Formlabs Form 3

(SLA/LFS technology)